All manufacturing equipment will experience wear and tear over time, but there are some effective maintenance methods which can minimise the deterioration of your machinery.
the wear and tear, you reduce the amount of downtime a piece of equipment needs
for repairs or replacement. This helps you keep production going at all times
and maximise your productivity.
Here are some
excellent tips for maintaining manufacturing equipment.
Regular Lubrication Checks
Lubrication is one
of the most important factors when it comes to maintenance of manufacturing
machinery. The right amount of lubrication will prevent friction and
unnecessary vibrations and impacts that can quickly damage your machinery.
checks of your equipment’s lubrication levels to ensure they have everything
they need. Also pay attention to any excess grease or patches of oil which
could indicate a blockage or leak.
A regular lubrication schedule should
always be part of your routine maintenance, though it is equally important to
ensure you use the correct type of lubricant in the first place.
Keep Maintenance and Repair Records
Once you have a
regular maintenance schedule in place, it is important to keep an accurate
record of everything undertaken during the course of your equipment
machines have been checked and cleaned, as well as when they were last checked
and who conducted the check. This simply allows you to allocate your
maintenance time effectively, but there are other important reasons too. In one
worst case scenario, an employee discovered to have not checked a particular
machine correctly may not have checked others correctly either. Those would all
need to be checked again and the record will help you do this efficiently.
can keep running with the occasional replacement of certain components. A
regular maintenance schedule lets you easily keep an eye on all of these more
easily worn parts.
Cleaning with Pressure Washers
will naturally collect dirt during their operations, and it can be
time-consuming to hand wash them all regularly. By using a pressure washer though, you can quickly clear away excess
grease, dirt and dust.
come in a variety of sizes and with different capabilities, so identify which
ones are ideal for which machinery and the cleaning task will suddenly be so
much easier than cleaning each piece of equipment by hand.
Use Technology to Monitor Equipment
There is a lot
of technology and software around these days which can help you monitor all the
different elements of your manufacturing facilities. There are technologies
which allow you to track machine uptime and quickly log any and all faults and malfunctions.
Pressure monitoring sensors like Senotec Sensors or Wenglor
sensors can tell you when filters need changing, which others reveal the likes
of flow rates of sprays and air.
such technology provided by Senotec suppliers like YB Components, you can make
the jobs of supervisors and repair engineers much easier and enable them to
perform their duties more accurately than otherwise possible.
If you require any Senotec
Sensors or Wenglor sensors, then contact
who are the UK’s leading Senotec suppliers.