Five Causes of Machinery Failure (and How to Avoid Them)

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Machinery breakdowns will always be a thorn in the side of industry, but there are many ways to minimise the chances of experiencing unproductive downtime while machines are repaired or replaced. Below we focus five of the most common reasons for machinery failure and offer solutions as to how businesses both large and small can avoid the hassle and expense of major repairs.

Insufficient Maintenance

Regular maintenance is crucial to avoiding downtime for repairs. All lubrication points should be attended to daily to ensure they are sufficiently greased, while engine oils and other fluids for the smooth operation of gearboxes and geared motor units must also be monitored regularly. A lack of these fluids is responsible for many a machine failure.

Additional checks should be made on the likes of chains, variable speed belts.  Machinery breakdowns will always be a thorn in the side of industry, but there are many ways to minimise the chances of experiencing unproductive downtime while machines are repaired or replaced. Below we focus five of the most common reasons for machinery failure and offer solutions as to how businesses both large and small can avoid the hassle and expense of major repairs.

Insufficient Maintenance

Regular maintenance is crucial to avoiding downtime for repairs. All lubrication points should be attended to daily to ensure they are sufficiently greased, while engine oils and other fluids for the smooth operation of gearboxes and geared motor units must also be monitored regularly. A lack of these fluids is responsible for many a machine failure.

Additional checks should be made on the likes of chains, variable speed belts and gearbox connections, as well as any other individual components that can be replaced. Identifying issues prior to breakdown will allow you to schedule repairs and replacements during a period of normal downtime, such as after the working day has finished or at the weekend.

Excessive Operation

It may seem proactive in the short-term, but pushing machines to operate constantly at maximum performance can shorten their lifespan significantly. While certain machines might well be capable of operating at full whack constantly, in most cases it can be more productive in the long term to ease off a touch and allow the machine to operate at a pace that does not constantly stress and strain the component parts such as couplings, clutches and variable speed belts.

When a gearbox or geared motor unit does break down, then a gearbox repair service might be more cost-effective than an outright replacement.

Inhibited Electrical Connections

Unreliable electrical connections are becoming a bigger and bigger problem with industrial machinery as more and more machine designs incorporate electronic parts. The dust and dirt that can gather inside connections can eventually cause disruptions and breakdowns which can be difficult to diagnose if you are not aware of the possibility of it being a problem. Some machines can appear to simply stop working, and this is likely because of a poor electrical connection. Keep them clean and dust-free, with a maintenance check scheduled to take place at regular intervals.

Unresolved Misalignment

Shaft connections, conveyors chains and variable speed belts all operate much more efficiently when they are aligned properly. However the nature of their demanding operations means that they experience constant vibrations and impacts which frequently cause misalignment, which invites extra unnecessary wear and tear. Replace worn bushings and keep the belt and chain guideways clear of any infringements to smooth operation.

Poor Training of Operators

This vintage problem just won’t go away no matter how advanced or electronic our technology gets. This is because it doesn’t matter if the business owner or manager is aware of all the potential problems when running industrial machinery if the operators themselves are not fully trained. They must understand the machine’s requirements according the manufacturer’s guidelines and be fully responsible for its care and maintenance.

If you require any parts such as variable speed belts or components for gearboxes or geared motor units, then contact YB Components who are the UK’s leading parts suppliers who also provide a gearbox repair service with free inspection and report.

Machinery breakdowns will always be a thorn in the side of industry, but there are many ways to minimise the chances of experiencing unproductive downtime while machines are repaired or replaced. Below we focus five of the most common reasons for machinery failure and offer solutions as to how businesses both large and small can avoid the hassle and expense of major repairs.

 

Insufficient Maintenance

 

Regular maintenance is crucial to avoiding downtime for repairs. All lubrication points should be attended to daily to ensure they are sufficiently greased, while engine oils and other fluids for the smooth operation of gearboxes and geared motor units must also be monitored regularly. A lack of these fluids is responsible for many a machine failure.

 

Additional checks should be made on the likes of chains, variable speed belts and gearbox connections, as well as any other individual components that can be replaced. Identifying issues prior to breakdown will allow you to schedule repairs and replacements during a period of normal downtime, such as after the working day has finished or at the weekend.

 

Excessive Operation

 

It may seem proactive in the short-term, but pushing machines to operate constantly at maximum performance can shorten their lifespan significantly. While certain machines might well be capable of operating at full whack constantly, in most cases it can be more productive in the long term to ease off a touch and allow the machine to operate at a pace that does not constantly stress and strain the component parts such as couplings, clutches and variable speed belts.

 

When a gearbox or geared motor unit does break down, then a gearbox repair service might be more cost-effective than an outright replacement.

 

Inhibited Electrical Connections

 

Unreliable electrical connections are becoming a bigger and bigger problem with industrial machinery as more and more machine designs incorporate electronic parts. The dust and dirt that can gather inside connections can eventually cause disruptions and breakdowns which can be difficult to diagnose if you are not aware of the possibility of it being a problem. Some machines can appear to simply stop working, and this is likely because of a poor electrical connection. Keep them clean and dust-free, with a maintenance check scheduled to take place at regular intervals.

 

Unresolved Misalignment

 

Shaft connections, conveyors chains and variable speed belts all operate much more efficiently when they are aligned properly. However the nature of their demanding operations means that they experience constant vibrations and impacts which frequently cause misalignment, which invites extra unnecessary wear and tear. Replace worn bushings and keep the belt and chain guideways clear of any infringements to smooth operation.

 

Poor Training of Operators

 

This vintage problem just won’t go away no matter how advanced or electronic our technology gets. This is because it doesn’t matter if the business owner or manager is aware of all the potential problems when running industrial machinery if the operators themselves are not fully trained. They must understand the machine’s requirements according the manufacturer’s guidelines and be fully responsible for its care and maintenance.

 

If you require any parts such as variable speed belts or components for gearboxes or geared motor units, then contact YB Components who are the UK’s leading parts suppliers who also provide a gearbox repair service with free inspection and report.

 

Machinery breakdowns will always be a thorn in the side of industry, but there are many ways to minimise the chances of experiencing unproductive downtime while machines are repaired or replaced. Below we focus five of the most common reasons for machinery failure and offer solutions as to how businesses both large and small can avoid the hassle and expense of major repairs.

 

Insufficient Maintenance

 

Regular maintenance is crucial to avoiding downtime for repairs. All lubrication points should be attended to daily to ensure they are sufficiently greased, while engine oils and other fluids for the smooth operation of gearboxes and geared motor units must also be monitored regularly. A lack of these fluids is responsible for many a machine failure.

 

Additional checks should be made on the likes of chains, variable speed belts and gearbox connections, as well as any other individual components that can be replaced. Identifying issues prior to breakdown will allow you to schedule repairs and replacements during a period of normal downtime, such as after the working day has finished or at the weekend.

 

Excessive Operation

 

It may seem proactive in the short-term, but pushing machines to operate constantly at maximum performance can shorten their lifespan significantly. While certain machines might well be capable of operating at full whack constantly, in most cases it can be more productive in the long term to ease off a touch and allow the machine to operate at a pace that does not constantly stress and strain the component parts such as couplings, clutches and variable speed belts.

 

When a gearbox or geared motor unit does break down, then a gearbox repair service might be more cost-effective than an outright replacement.

 

Inhibited Electrical Connections

 

Unreliable electrical connections are becoming a bigger and bigger problem with industrial machinery as more and more machine designs incorporate electronic parts. The dust and dirt that can gather inside connections can eventually cause disruptions and breakdowns which can be difficult to diagnose if you are not aware of the possibility of it being a problem. Some machines can appear to simply stop working, and this is likely because of a poor electrical connection. Keep them clean and dust-free, with a maintenance check scheduled to take place at regular intervals.

 

Unresolved Misalignment

 

Shaft connections, conveyors chains and variable speed belts all operate much more efficiently when they are aligned properly. However the nature of their demanding operations means that they experience constant vibrations and impacts which frequently cause misalignment, which invites extra unnecessary wear and tear. Replace worn bushings and keep the belt and chain guideways clear of any infringements to smooth operation.

 

Poor Training of Operators

 

This vintage problem just won’t go away no matter how advanced or electronic our technology gets. This is because it doesn’t matter if the business owner or manager is aware of all the potential problems when running industrial machinery if the operators themselves are not fully trained. They must understand the machine’s requirements according the manufacturer’s guidelines and be fully responsible for its care and maintenance.

 

If you require any parts such as variable speed belts or components for gearboxes or geared motor units, then contact YB Components who are the UK’s leading parts suppliers who also provide a gearbox repair service with free inspection and report.

 

and gearbox connections, as well as any other individual components that can be replaced. Identifying issues prior to breakdown will allow you to schedule repairs and replacements during a period of normal downtime, such as after the working day has finished or at the weekend.

Excessive Operation

It may seem proactive in the short-term, but pushing machines to operate constantly at maximum performance can shorten their lifespan significantly. While certain machines might well be capable of operating at full whack constantly, in most cases it can be more productive in the long term to ease off a touch and allow the machine to operate at a pace that does not constantly stress and strain the component parts such as couplings, clutches and variable speed belts.

When a gearbox or geared motor unit does break down, then a gearbox repair service might be more cost-effective than an outright replacement.

Inhibited Electrical Connections

Unreliable electrical connections are becoming a bigger and bigger problem with industrial machinery as more and more machine designs incorporate electronic parts. The dust and dirt that can gather inside connections can eventually cause disruptions and breakdowns which can be difficult to diagnose if you are not aware of the possibility of it being a problem. Some machines can appear to simply stop working, and this is likely because of a poor electrical connection. Keep them clean and dust-free, with a maintenance check scheduled to take place at regular intervals.

Unresolved Misalignment

Shaft connections, conveyors chains and variable speed belts all operate much more efficiently when they are aligned properly. However the nature of their demanding operations means that they experience constant vibrations and impacts which frequently cause misalignment, which invites extra unnecessary wear and tear. Replace worn bushings and keep the belt and chain guideways clear of any infringements to smooth operation.

Poor Training of Operators

This vintage problem just won’t go away no matter how advanced or electronic our technology gets. This is because it doesn’t matter if the business owner or manager is aware of all the potential problems when running industrial machinery if the operators themselves are not fully trained. They must understand the machine’s requirements according the manufacturer’s guidelines and be fully responsible for its care and maintenance.

If you require any parts such as variable speed belts or components for gearboxes or geared motor units, then contact YB Components who are the UK’s leading parts suppliers who also provide a gearbox repair service with free inspection and report.